Archive for the ‘woodworking’ Category

I’ve been playing in my shop.

Tuesday, May 25th, 2010

I’ve not had a lot of shop time this year. Part of that is from spending most of the year so far in Ghana, Saudi and Ivory Coast.

Finally, I got home and coerced Margo into helping to make the shop workable. The garage was a storage area for the moving process. So we boxed and sorted and moved to the attic stuff for long term storage. We consolidated chemicals, got clear storage bins from Ikea to put in existing shelving units. And that led to the shop being workable.

It still has latticework were I want there to be walls, no climate control, lights or electricity… but it is moving slowly.

Part of the process of getting there is getting stands and carts for my tools so I’m not lifting them on and off of the Workmate as I need them.

So the first thing I built was a stand for my Jointer/Planer.
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When you make furniture, you want the wood to be square, flat and to the proper thickness. That is what the Jointer and planer are for. In a small shop like mine, it is easier and cheaper to buy a multifunction tool that does both. The top part joints the board and makes one side flat. After that, I send it through the bottom of the machine that makes the opposite side coplanar.

I want to put shelves in the unit. I just haven’t gotten that far yet.

After that, I found some plans on the internet and made a stand for my scroll saw.

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The scroll saw is for cutting intricate curves. It is sturdy and the carpet should cut down on the vibrations. It is made from 2×4 and 4×4 material.

Which brings me to my first project in the completed shop.

We used to use a cardboard box to hold kitchen supplies like Ziplocs:
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Which looked bad, never worked right and mostly was a pain. So Margo got out a lengthometer and drew up a quick plan for me.

I got some 1/4″ and 1/2″ birch plywood from Lowes and some edge veneer to hide the plywood edges. And finished my day with this:
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Cutting board

Monday, May 4th, 2009

I’ve been working on building an End-Grain cutting board.  I ordered some Jatoba and Maple from Bell Forest Products. This was before I found a decent lumberyard near me.

I let it sit in the house for a week or two so it could acclimate to Georgia weather, and finally got around to cutting one board before the power went out. The wood is a bit thicker then I am used to, but my little Craftsman tablesaw handled it fine. I just had the blade cranked almost all the way out. I found out my kickback pawls weren’t designed for wood this thick. A little scary, but it didn’t have any problems. I was a little worried about how it would handle a thick slab of hardwood

Saturday, we went to a woodturning day at the Dogwood Institute. We saw a few guys turning bowls and pens and one guy was giving a course on turning stools.  Sadly, my little Sherline lathe isn’t big enough for those sorts of projects. After visiting Dogwood I feel a lot better about the class I signed up for. The area looks nice and all the people we saw there seemed to be friendly and on top of their game.

And I should find out today or tomorrow if I am going to Mexico.

Sketchup for woodworkers

Tuesday, April 7th, 2009

I found this while looking for Sketchup resources. One of my big problems has always been I see things in my head, but lack the ability to put them on paper beyond a few crude sketches and measurements. Which is a big problem in the long run because my head is filled with sand.

And to add to it, somebody created a cutlist generator that will tell you what wood to buy and how to lay it out for cutting.

Dog bowl holder

Saturday, April 4th, 2009

I’ve heard several times from several people that since Dexter is a large dog it isn’t good for him to bend all the way down to eat. We looked at getting a holder to elevate his bowls, but none really caught our eye. I saw a wooden one for 120 dollars! It turns out I have saws and hammers. And scrap wood.

So I got to work.I had purchased a circle cutting jig for my router a few months back. I took it out of the box and found out it fits most every router on the market. Not mine. So I just did a quick eyeballing of the hole and cut it by free hand. It looks terrible, but the bowls cover it. The whole thing it 3/4 plywood except for the top bit which is 1/2 inch.

I had gotten some pre formed plastic trim that looked great until I stained the main body. It came out really dark. So I cut a piece of 1/4 plywood into 1 inch strips and made that fit. I stained these a lighter color to add a little contrast. After I got it all assembled, I thought I should have cut some sort of decoration into the sides. Oh well. I’m going to re-make this eventually using nicer wood. Right now, Dexter is scared of it. So I am glad I just used scrap plywood to make it.

Next is another coat or two of stain to even it out.

New Table Saw

Thursday, March 26th, 2009

I got a new Table saw for Chistmas. Except it was purchased in Dallas for pick up in Atlanta. Which would take 6 weeks. Sears didn’t tell me it had come in. Since I didn’t pick it up, they sold it.  So I complained, Dad complained and eventually Sears made it right. I got a call from a manager telling me to expect a call from a manager. Got the call from the manager which called from a different manager asking me how the other call went. Several times in one day. For the trouble, they upgraded the saw and gave me a free warranty.

I spent today assembling it. It is larger has more features and slightly more powerful than the little Black & Decker unit I have.

Yesterday, I was flipping through a woodworking catalog and saw an ad for the Dogwood Institute School of Fine Woodworking. I wasn’t too sure about signing up for it because the price, but I did. The closest time to me was canceled, but there is another one coming up in June that I am signed up. I think it will be fun.

Computer controller router

Wednesday, March 4th, 2009

 I’ve collected several tools over the past few years, But of all the tools I have, it is the only one that truly scares me. It spins at 40,000 RPM, it is loud, heavy, unwieldy and at night, it tells me to do things. Bad Things.

I’ve been looking at computer controlled systems like Shopbot, Plasmacam or Mechmate.  All cost about the same. Between 7,000 and 20,000 dollars depends on the options. I like the Mechmate the most because it has a DIY aspect to it and is a little cheaper and beefier. There was also a few little ones, But once I started pricing them out, the price difference for the added functionality of the larger units isn’t that bad.

I  just purchased a large bulk of the bits for the Mechmate that need to be pre-formed and precision cut. I’ve taken the first step into a much larger world.

My latest woodworking project

Saturday, October 18th, 2008

So for the china cabinet, I decided that instead of spending 10 dollars to buy plate stands, I’d spend 30 dollars a make them.

A decent idea. I cut the pieces to the size I wanted, drilled holes for the rods that would hold the plates and glued the bits together. Then I used my router to round the edges. It looked great. Until I put the rods in and it looked like I built it out of retarded tinkertoys.

I wasn’t too angry. It is failing of not having the proper tools. A drill press would have worked  better then my limp-wristed attempt to drill straight holes.

I made a birdhouse

Monday, September 8th, 2008

Margo wanted to watch the neighborhood birds. So I figured since I am starting out and a Birdhouse is a My First Shop Project sort of thing, I got to work. And made like 20 horrible and deformed birdhouse before I decided this one isn’t quite so dreadful.

I wanted it to be half feeder and half house. So the part with the screwy hole is the house and the open part should let us put bird feed for them to eat. Or they can park their bird cars. Either one is good.

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New Hobby

Tuesday, July 22nd, 2008

I’ve got a lathe. A little Sherline one. So, I’ve really liked it. Sherline makes a great tool. The problem for me is I really haven’t used it. I made a few little puzzles and I’m working on parts for a paintball cannon for the tank. Other then that, I’ve not really used it.

So I think I’m going to start making pens.  They also sell other kits but I’m looking towards making pens and possible flash drives with exotic wood housings. Partially because I want something unique, Partially because they all look a like and I have to plug them all in before I find the one I want.

And it looks like I going back to Equatorial Guinea next week. I’ll be working with the same crew I worked with in Cameroun. Nice guys.

Looking more like a tank

Thursday, May 29th, 2008

I spent today cutting, building and attaching the turret. It is sitting on a Lazy Susan bearing, that lets it turn. I’m having way too much fun just spinning it. I am going to cut a hole in the top so I can access the inside of the turret. I didn’t think my cunning plans all the way through and the hole the turret sits over is larger then it needs to be. So I had to add some cross beams to hold the turret.

I want to mount all of the electronics in the turret, behind the gun. Probably in the bustle(hump on the back of the turret) and feed the needed wires down into main hull to run the motor controller. Plus, I want to run the radio antennas out of the top of the turret.

I think I’ve got the suspension and tracks worked out, but not built. I’m not sure what to do for a gun. I may have to rebuild the turret if it isn’t big enough. I also need to figure out how to rotate the turret.